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The Hurricanes of 2004
An overview of FEMA's findings and recommendations for roof system performance
by Thomas L. Smith, AIA, RRC
ProfessionalMagazine.net

Between Aug. 13, 2004, and Sept. 25, 2004, Hurricane Charley, Frances, Ivan and Jeanne made landfall in Florida. (Ivan also hit the eastern coastal areas of Alabama.) In response, the Federal Emergency Management Agency (FEMA) deployed Mitigation Assessment Teams (MATs) following Charley and Ivan to determine how well buildings performed following the hurricanes. The MATs were composed of national experts in hazards (wind and flood), coastal processes and building codes. They are deployed after disaster events for which damage summaries and subsequent conclusions and recommendations are likely to have national implications.

In addition, a Rapid Response Data Collection Team performed field observations after Hurricane Frances. This team focused on critical and essential facilities, such as hospitals and schools.

The observation, conclusions and recommendations of the Charley and Ivan MATs are presented in FEMA publications 488 and 489, respectively, and can be obtained at no cost from FEMA. The two reports include more than 45 pages and 55 photos retaining to roof systems and rooftop equipment performance.

METAL PANELS
A variety of structural and architectural panels were observed. The most notable roof covering success was the 5-V crimp panels. Exposed fasteners are used with these panels. Although some 5-V crimp panel failures were observed (typically when fastened with nails rather than screws or when the substrate failed), these panels were found to be reliable reformers even in areas struck by Charley's high winds. An advantage of exposed fastener systems is that it is easy to determine fastener spacing after panel application (and, if deficient, additional fasteners can be readily installed). http://www.professionalroofing.net/article.aspx?A_ID=710


Metal - The Big Green
Metal is a big player in the Green Building Movement

(article by MetalMag November/December 2004)


The use of metal in construction is very diverse. It is used for roofing, exterior walls, siding, interiors, doors, windows, framing, structural members, fasteners, rainware and flashing. Surprisingly to some, metal actually is an ecologically attractive building material because of its features.

Sustainable Benefits
Durability

Metal building components are quite durable with exposed metallic-coated surfaces providing excellent corrosion resistance. Modern technology also has introduced premium-quality paint systems that beautify metal and are warranted against color fade for as long as 50 years. Metal components are less affected by hot-cold and wet-dry cycles that can degrade other materials. Metal has been used in constructing buildings for centuries. Metal roofs are credibly proven to last more than 30 years with minimal maintenance. The longevity of the product is key to its sustainability.

Recycled Content
Most metal roofing components have recycled content ranging from 25 percent to 95 percent. The high level of recycled content has been a reason for solid-waste districts and departments of natural resources to include metal roofing on their list of "green" and recycled-content products.

EPA now recognizes steel roofing as an item made with recovered materials. According to the Steel Recycling Institute (www.recyclesteel.org) in 2002, the recycled content of steel from basic oxygen furnace production was 32 percent. The total recycled content of steel from electric-arc furnace production was 96 percent in that same year. The Aluminum Association Inc. cites 2003 recycled content of domestically produced flat-rolled products for the building and construction market at about 80 percent. Cooper also is a routinely recycled metal product. Excluding copper wire, the remaining market, including construction, contain 75 percent recycled scrap. And finally, more than 30 percent of zinc used in all applications world-wide comes from recycling. The average recycled zinc content in building products is estimated to be less than 9 percent.

Recyclability
In addition to the high levels of recycled content, metal has an added benefit of being 100 percent recyclable. Whereas other old building materials are disposed of by the ton each year in landfills, steel, aluminum, copper and zinc used in metal construction can be recycled in their entirety at the end of their useful life.

Weight
The high strength-to-weight ratio of metal reduces the stress on a building structure. For roofing, the lighter weight permits metal to be used for installation over the old roofing material. This prevents the need to remove the old roof and fill up valuable landfill space. Metal gives designers the ability to use less material but span greater distances. Metal's light weight requires fewer resources for the structural and foundation materials when compared to other construction materials used for roofs and walls.

Safety
Metal panels and the finishes used on them are inert and sage and do not pose a health risk. Furthermore, metal is noncombustible, which provides additional fire protection for buildings. Today's metal component systems are tested carefully on an ongoing basis for performance, wind resistance, fire resistance, hail resistance and occupancy safety. They are listed with various building codes and entities, such as Underwriters Laboratories Inc., International Code Council, Dade County and others.

Energy Efficiency
Metal is rapidly gaining acceptance as a very energy efficient material with which t design. Metal roofing has attractive solar reflectance and infrared emittance properties, which makes it a "cool roof." Studies by Oak Ridge

The federal government also is taking action in green building. The "Greening of the Whitehouse" project, which began in 1993, resulted in a $300,000 annual savings in energy and water usage, landscaping expenses and solid waste costs. In Executive Order 13101, signed by former President Clinton on Sept. 14, 1998, the federal government was instructed to improve its use of recycled and "environmentally preferred" products, which include building products. The document that contains these preferred products is the EPA Comprehensive Guideline for Procurement of Products Containing Recovered Materials. As of April 30, EPA recognizes steel roofing as an item made with recovered materials.
Building materials, such as steel roofing, are to be given preference by contractors and designers involved in construction projects for the federal government.
Today, government buildings comprise 10 percent of the projects registered in the LEED program. Numerous government agencies have adopted LEED goals for their construction programs. These include the U.S. General Services Administration, Department of Energy, Department of Defense, Department of State, NASA and EPA.

Score
Metal construction products are highly sustainable and important to green building. The diversity of metal for use as roofing, wall cladding, framing and many more components lends to a strong LEED TM (Leadership in Energy & Environmental Design) rating in construction. Metal has high recycled content and can be fully recyclable. Further, metal building components often are manufactured locally so transportation costs are reduced. Reflective surfaces, insulating properties of composite products and reducing air infiltration in walls help improve the energy efficiency of buildings that feature metal construction.
Metal may be an unlikely hero because it can score a BIG upset in the green building game.

Nationally Laboratory, Oak Ridge, Tenn., have found painted metal roofing materials retain 95 percent of their initial reflectance and emittance for as long as 30 years. As a result, metal roofing products and coatings comprise over 65 percent of the products on the ENERGY STAR Roof Products Directory. Property owners have reported energy savings as high as 20 percent after installing a metal roof. In roofing, the lower surface temperatures that are possible with painted or granular-coated metal panels also help mitigate the urban heat-island effect. This is a phenomenon where urban areas realize air temperatures 6 to 10 F higher than rural surroundings because of dark solar-absorbing materials used for paving, roofs and low vegetation. More information about cool metal roofing can be found at www.coolmetalroofing.org.

Industry and Government Programs
Metal construction products have been recognized for their ecological value and sustainability in a number of rating programs, labeling programs and other initiatives. Metal components are listed in the ENERGY STAR Roofs Products Directory, Cool Roof rating Council Directory, resource page of the U.S. General Services Administration's Whole Building Design Guide, EPA's Federal Procurement Guideline and Sustainable Building Sourcebook of Green Building Programs, just to name a few.



Angell Roofing Opinion:

Metal roofs, and in particular the 5-V crimp panels, are the strongest and most wind resistant of all roof coverings. Our opinion at Angell Roofing is that a 5-V crimp roof installed in combination with a peel & stick/Ice & water shield underlayment is hands-down the absolute best performing roof for the coastal high wind and rain areas. We feel so strongly about this that Charles Angell, President, has installed this exact roof system on his personal residence.



Roofing Options:
Metal Roofs Photo Gallery


 

Siliconized Polyster - Standard Colors
 
Kynar - Premium Colors
 



"Professional Roofing Magazine" December 2006




Metal Roofing Alliance
Frequently Asked Questions
By: Tom Black, Executive Director, MRA



Question: Is a metal roof louder during a rainstorm?

Answer:
A properly installed metal roof with attic insulation is no louder during the rain than any other roof.

Question: Does installing a metal roof increase the chances of a home being hit by lightning?

Answer:

No. Lightning always strikes the highest point. Having a metal roof will not affect this. If the roof is the highest point, you may want to consider installing a lightning rod. The good news is that if lightning did hit the house, a metal roof would actually help because it is fire resistant.

Question: Does a metal roof have any insurance benefits for homeowners?

Answer:

Weather-resistant metal roofing can provide long-term protection to homes, and result in decreased insurance costs. Impact-resistant UL Standard 2218 tested metal roofing (classes 1 through 4) and fire-resistant Class A, B and C metal roofing can protect a home during extreme weather events. MRA recommends that contractors remind consumers to check with their insurance company to investigate these discounts. In some areas of the country, insurers are offering discounts up to 30% for homes protected by a metal roof.

Question: Does investment grade metal roofing reduce homeowners' energy consumption?

Answer:

As reported by the Cool Metal Roofing Coalition and the Oak Ridge National Laboratory, installation of reflective metal roofing can save homeowners up to 40% in summer cooling energy costs while highly emissive metal roofs can reduce urban air temperatures by as much as 12 degreeds F. Combined, these benefits mean lower energy costs, less dependence on non-renewable energy resources and reduced general air pollution.

Question: What are the environmental benefits of metal roofing?

Answer:

Most metal roofing, including standing seam, is composed of recycled material, reducing landfill waste and promoting decades of environmentally-sound, maintenance-free strength and beauty. In addition, at the end of its useful life, metal roofing is 100 percent recyclable where other roofing materials are routinely removed and disposed of by the ton in landfills.

Question: Does a metal roof protect a home from wildfires?

Answer:

Most forest fires decimate residential communities through burning pine needles and other debris blown from roof to roof. A metal roof is non-combustible, and does provide protection from wildfires. More conventional roofs, such as asphalt, are petroleum products and therefore catch fire relatively easily and the home subsequently burns to the ground.

Question: How does a metal roof perform in high wind conditions?

Answer:

Many metal roofing systems have a 120-mph wind rating and uplift resistance that is above new building code requirements. Most metal roofing materials interlock, forming a protective barrier that other roofing materials do not provide. This interlocking makes the roof stronger and more resistant to high winds.


5-V Crimp Galvalume 5-V Crimp Galvalume 5-V Crimp Green Standing Seam Buckskin
5-V Crimp
Galvalume
5-V Crimp
Galvalume
5-V Crimp
Green
Standing Seam
Buckskin
 
Shake Green Galvanized Portico Standing Seam White Standing Seam White
Shake Green Galvanized
Portico
Standing Seam
White
Standing Seam
White
 
5-V Crimp Metal Forest Green 5-V Crimp Galvalume with Cupola Punta Gorda 5-V Crimp Galvalume with Cupola Punta Gorda 5-V Crimp Galvalume with Cupola Punta Gorda
5-V Crimp Metal
"Forest Green"
5-V Crimp
Galvalume
with Cupola
Punta Gorda
Standing Seam
Panel Galvalume
Standing Seam
Panel Galvalume
 
For metal roof colors please check out: JMMetals.com




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